Senior Operations Manager

Salary Range: $120,000 - $140,000

Position Summary:

We are seeking an experienced, strategic, and results-driven Senior Operations Manager to lead and oversee key operational support and technical functions within our manufacturing facility. This position holds overall responsibility for ensuring the efficient, safe, and cost-effective execution of plant operations, with direct oversight of Safety, Training & Development, Materials Management, Maintenance, Manufacturing Engineering, Shipping & Receiving, and Logistics. The ideal candidate will bring a proven track record of operational excellence, people leadership, and continuous improvement in a dynamic manufacturing environment.

This position will be based in Darien, WI.

Key Responsibilities:

Operational Leadership

• Provide leadership and direction for all assigned operational support functions to ensure alignment with corporate goals and production requirements
• Lead and develop cross-functional teams responsible for Safety, Training, Materials, Maintenance, Manufacturing Engineering, Logistics, and Shipping
• Foster a culture of safety, quality, operational efficiency, and continuous improvement

Safety Management

• Champion a strong Zero-Incident Safety Culture across all operational areas
• Oversee the development, implementation, and monitoring of Health, Safety, and Environmental (HSE) programs and compliance
• Lead safety audits, risk assessments, incident investigations, and corrective action implementation

Training & Workforce Development

• Develop and oversee comprehensive Training and Development Programs to ensure all employees are properly trained in safety, technical skills, and standard work procedures
• Drive employee development, succession planning, and skills enhancement initiatives
• Ensure regulatory compliance with training requirements

Materials Management

• Direct Materials Planning, Inventory Control, and Warehouse Operations to support production efficiency and customer satisfaction
• Ensure accurate inventory levels, proper material flow, and effective storage strategies
• Collaborate with Procurement, Supply Chain, and Production teams to optimize material availability and minimize excess inventory

Maintenance Management

• Oversee the Plant Maintenance Team to ensure all machinery, equipment, and facilities are maintained at optimal levels
• Ensure the effective implementation of Preventive and Predictive Maintenance Programs
• Minimize downtime, improve equipment reliability, and support production continuity

Manufacturing Engineering Oversight

• Provide leadership to the Manufacturing Engineering Team in driving process improvements, supporting new product introductions, and optimizing production systems
• Ensure that engineering documentation, process standards, and technical work instructions are current and adhered to
• Lead initiatives for operational efficiency, cost reduction, and technical problem-solving

Shipping, Receiving & Logistics

• Manage the plant's Inbound and Outbound Logistics to ensure on-time delivery, proper documentation, and compliance with customer and regulatory requirements
• Drive improvements in logistics efficiency and cost-effectiveness
• Maintain productive relationships with third-party logistics providers and transportation partners
• All other duties as requested by management

Requirements:

• Bachelor's Degree in Operations Management, Industrial Engineering, Mechanical Engineering, or related field
• 10+ years of progressive experience in manufacturing operations, with at least 5 years in a managerial leadership role overseeing multiple operational functions
• Strong technical knowledge of manufacturing systems, materials management, maintenance best practices, and safety regulations
• Proven experience managing cross-functional teams and leading large-scale operations
• Excellent leadership, communication, and problem-solving skills

Preferred Qualifications:

• Master's Degree in Business Administration (MBA) or Engineering
• Professional certifications (e.g., Lean Six Sigma, OSHA Safety, Certified Maintenance Manager, Certified Supply Chain Professional)
• Experience in leading operations within industrial, manufacturing, or data center infrastructure sectors

Company: Power Solutions International, Inc.

Position: Senior Operations Manager

Status: Full Time

Shift: First (Day)

Req #: 10558966

Date Posted: April 16, 2025

Location: 448 West Madison Street, Darien,
US,
WI,
53114

Job Category: Operations